Revise the preparation and mounting procedure. Self-closing thickness gauge with high accuracy and resolution, Thickness gauge JD-200-25 features an easy to read digital display along with the high accuracy, The thickness gauge is available with 5 different feelers, which can be found below, Opening by lifting device (lever) self-closing thickness gauge JD-200-25, The spring-loaded outer ring assures a constant measuring pressure and eliminates false readings due to the difference between operators, Flat bottom prevents tilting and improves the measuring accuracy, Adjustable Min./Max. Before loading the PDF for the realization of your digital plate with Flexo 24, you can calculate the negative distortion to apply to the file, by filling out the form you will find below. If you're making analog plates using film, confirming proper film density (over 4.0) is critical. ), Cyrel EASY EFER- Engineered surface, high durometer (NEW!). The accuracy of the dot and the formation of the minimum dot is inspected with a microscope (100X), Specific characteristics are evaluated and verified to confirm a successful minimum dot; this method ensures that, although the minimum dot is small, it can be used as an effective control point. His experience covers the spectrum of flexographic markets including wide web film, narrow web, tag & labels, foil, folding carton, corrugated packaging applications. Order now AND NOW YOU CAN CHOOSE the KODAK Flexcel NX New features to improve the service: duplicate order save configuration Since its invention some 130 years ago, flexography has come a long way. About us |Contact Us |Contribute to Flexopedia |Imprint |Privacy Policy. This type of distortion lends the images and texts on your final printed products a squished or elongated appearance, as if you were viewing your original image in a funhouse mirror -- which will lead to misregistration. 2021 DuPont. flexoexpert. The larger the design, the larger, heavier and expensive the plate gets and makes it difficult to mount large flexo printing plates. Nowadays, customers decide individually which category offers the most benefits for their processes. (*) On any orders over subtotal 199,00 VAT excluded. Flexo Plate; Thickness : 1.14mm - 7mm; Suitable Ink : Water and Alcohol-Based Ink; More . Are you looking for the lowest cost plate? Liquid photopolymer, about the consistency of honey, solidifies when exposed to ultraviolet light. yd, 15 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape 1015, 3M Cushion-Mount Plus Plate Mounting Tape 1115, 3M Cushion-Mount Plus Plate Mounting Tape E1015H, 3M Cushion-Mount Plus Plate Mounting Tape E1840H, 3M Cushion-Mount Plus Plate Mounting Tape L1715, 3M Cushion-Mount Plus Plate Mounting Tape 1120, 3M Cushion-Mount Pro Plate Mounting Tape with Comply Adhesive System 21520 Purple, 3M Cushion-Mount Plus Plate Mounting Tape E1060, 3M Cushion-Mount Plus Plate Mounting Tape L1220, 3M Cushion-Mount Plus Plate Mounting Tape E1015, 3M Cushion-Mount Plus Plate Mounting Tape E1015-15H, 3M Cushion-Mount Plus Plate Mounting Tape E1220, 3M Thin Flexographic Mounting Tape 2205FL Translucent, 3M Cushion-Mount Plus Plate Mounting Tape B1520, 3M Cushion-Mount Plus Plate Mounting Tape B1020, 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 27 in x 36 There are recommended relief depths for different plate thicknesses: 2. The polymerization process is only happening in areas which were exposed to UV light. It is permissible to use solvent mixtures containing a limited amount of active solvents (ethyl acetate content-preferably under 10%). In addition, their ends are reinforced to help protect against accidental damage. When the flexo rubber plates are mounted on these cylinders: However, this difference is predictable, being a variable dependent on flexo machines cylinder diameter and on digital plates thickness. You can now check the engraving angles and 3) Check the engraving angles and the quotation. jQuery('#inptPs').val(''); We protects personal information provided by you through the use of this website. At 3M, we discover and innovate in nearly every industry to help solve problems around the world. var psDistortoInMM=0; Cyrel EASY EFX -Smooth surface, high durometer, Cyrel EASY EFE - Engineered surface, high durometer, Cyrel EASY EFXR- Smooth surface, high durometer (NEW! Select the thickness of the digital plate you want to realize. For more porous or rough substrates such as paper, medium-hard flexo plates of 40 50 ShA (DIN) are common. UP TO 4000 DPI AND RULING UP TO 88 LCM (223 LPI). jQuery(document).ready(function(){ A flexo plate having a thickness of 2.84 ram is usually pasted over a 0,2 mm thick double-sided tape. console.log("Unita di misura seleziona: " + unitaMisura); Flexible packaging: They would print an exact copy of the negative if not for the fact that they are wrapped around a cylinder for printing. By continuing to browse the site you are agreeing to our use of cookies. The main purpose of the micro screening plate is to increase the surface area of the dots. . The whole measurement is provided in a split of a second. Luminites team can walk you through our distortion free image carrier options and capabilities, removing the headache caused by distortion. One of the make-or-break decisions of flexographic printing is which mounting tape to use. Flexography (often abbreviated to flexo) is a form of printing process which utilizes a flexible relief plate. . Flexo Techniques. psDistortoPercentuale = (psDistortoInMM / psNonDistortoInMM * 100).toFixed(decimali); jQuery('input:radio[name="slUm"][value="'+unitaMisura+'"]').prop('checked', true); DuPont, the DuPont Oval Logo, and all trademarks and service marks denoted with , or are owned by affiliates of DuPont de Nemours, Inc. unless otherwise noted. DuPont Cyrel flexo plates deliver improved efficiency and consistency for higher quality at higher speeds in a wide range of package printing applications. faustomorello [at] gmail [dot] com We uses outside companies to send mail and ship orders, and process credit card purchases. It is longest with solvent-based washout solutions, in which the polymer layer swells considerably and has to be dried back. A perfect flexo plate really depends on your requirements. These are the rarest colours in the world, The advantages and disadvantages of plastic packaging, 3 benefits of corrugated cardboard packaging, Generate barcodes in Illustrator. How to calculate flexo plate distortion? 5.50 mm. Roll, Config, 3M Cushion-Mount Pro Plate Mounting Tape with Comply Adhesive System 21920 Pink, 3M Cushion-Mount Plus Plate Mounting Tape E1315, 3M Cushion-Mount Plus Plate Mounting Tape E1920S, 3M Cushion-Mount Plus Plate Mounting Tape L1115, Tan, 18 in x 25 yd, This number is always available to help you complete your purchase, Simply focus on designing the packaging: Flexo 24 will take care of the. Setup the right flexo plate to your print system, Confidentiality agreement on the use of the saved data, Definition of the engraved plate (dots per inch), Ruling for screened areas (lines per cm or lines per inch), Dot gain compensation percentage of your printing press, If you do not know the compensation value of your printing system, order the. In this process, the non-crosslinked polymer is removed by heating with a non-woven material, which means that no swelling occurs. Their task is to transfer the ink from the anilox roller to the substrate. A clutch device within the Lift-and-Hover system enables the clamping bar to be . Are made in a controlled and repeatable manner. Need help finding the right product for your project? Were also here for your craft, at those small but important points where dedicated people combine their experience with the science of materials and machines to produce amazing print work. company MILESTONES. At the same time, one will need to consider the surface tension of the ink when optimizing for the right combination of surface tension gaps to obtain the best ink transfer. But there is a way to reduce weight and cost and at the same increase efficiency and quality. Measure 9-points across the bedInterval: 1x per weekTools: UV-A Meter. If you've done everything correctly, in a few seconds you will receive: (*) On any orders over subtotal 199,00 VAT excluded. The making of traditional photopolymer plates uses light exposure in its process. Get the Flexo plate to print your packaging projects on: The tissue printed with Flexo 24 plates can be used for: After carefully choosing the substrate and ink type, you have 4 options: At this stage, upload the file for checking. All fields are required unless indicated optional. If used with UV inks, the plate must be as swell-resistant as possible. Then, when the child stretches the putty -- or even puts it around another object -- the image is also stretched. Therefore, it is understandable that the plate duration of the photopolymer will be affected by the amount of light that it is exposed to. The Secret to Print Consistency in Flexo Jan 23, 2018 As first seen in Flexo Magazine, February 2018. . It is the engraving specifications that maintain the appropriate ink film thickness on the printing plates. Thickness of the Flexo plate ranging from 1.14 mm to 5.50 mm. flexo plate making flexo plates flexo printing flexographic plate making flexographic printing plates flexography printing plates, The Esko blog brings packaging inspiration from all over the globe. Mounting tape has the wrong thickness or trapped air. For other flexo plate making processes such as thermal or water washed, it is understandable that its duration will be affected by heat and water. The brands listed above are trademarks of 3M. The hand-held refractometers fit in every pocket! The caliper of the plate is one of the most important factors when controlling the impression setting on the press machine; any low spot will not print or will cause overprinting for the remainder of the printing plate. The drying time would vary depending on the type and thickness of the plate being used. Are produced to optimize press and ink performance. If you find the math daunting, enter your measurements into an online distortion calculator, like the one available here. 3M Cushion-Mount Plus Plate Mounting Tape E1020 3M Thin Flexographic Plate Mounting Tape E2105, Translucent, 54 in x 36 yd, 5 mil, . Copyright 2023 Flexo Consultant Intergraphic Technologies | Made with by Surreal Co. }); THE FLEXO PRINTING PLATE There are two types of plate material used for flexographic printing; rubber and photopolymer. 3. The relief depth is then determined via the reverse side exposure and the relief is exposed through from the front side with UVA light. Similarly, hard plates do well on very smooth substrates but struggle with rough surfaces. At Forward Flexo, we provide a wide range of flexo plate products for a variety of different uses from label plates to wallpaper plates . case 'ZD': } else { // altrimenti significa che numerico, e quindi lo riporto a schermo . Printing is a systemviewing plate making in isolation doesnt address the total print process. 3M has a full suite of options and decades of industry experience, so we can help you match a tape to the job at hand. Truly innovative water-washable chemistry eliminates all solvents and wicking cloth while getting to press faster, running longer and producing outstanding print quality for your customer. Re-mount plates in registration. Flexo 24, with the innovative PDF recognition system - embodies the innovation in the flexo printing industry: order your plate online now! Since its invention some 130 years ago, flexography has come a long way. The plates in this area of application are also medium-hard to hard, have a thickness of 1.16mm and must be resistant to print runs with UV printing varnishes. Nagpur, Maharashtra. High resistance to ozone. hbspt.cta._relativeUrls=true;hbspt.cta.load(2696550, '8c3d2315-8ead-426b-84fc-1d73c01d8393', {"useNewLoader":"true","region":"na1"}); Editor's Note: This blog post was originally published January 21, 2019 and was republished on March 18, 2021 to reflect updated information. function refreshFattoreK(){ 60 ShA (DIN) are mainly used. 800-1200mm. A high line screen means the gap between dots are small, meaning there are less area for the ink to flow through, leading to more ink blockage issues at the plate. This Privacy Statement describes how your personal information is collected, used, shared and safeguarded by us. Luckily, there are flat top dot solutions for each of these. 3.94 mm
The data is converted into measurement data for descriptive analysis and display. psNonDistortoInMM = (psNonDistorto * 3.175).toFixed(decimali); Flexo Plate 1.14 mm Features : 1) Green Product, suitable for water base ink 2) Optimal hardness and flexibility 3) Excellent dot and isolated line reproduction 4) Solid printing performance 5) High latitude of exposure and processing 6) Good ink transfer 7) High impression Product Specification Type R114 Plate Thickness (mm) 1.14 Has a helicoid focus mechanism. Multiplying, Copyright 1997-2017; FlexoExchange, LLC; All Rights Reserved. jQuery('#psRisultanteinMM').html(psDistortoInMM + ' mm'); Plate cylinder width (Max.) Input plates dimensions for each color of the project. A 3M representative will contact you shortly regarding your inquiry. Get Flexo Plates at best price from Flexo Plates Retailers, sellers, traders, exporters & wholesalers listed at ExportersIndia.com. 4.30 mm
In any case, whatever the device used, calibration procedures and the process of taking measurements must be clearly documented along with the approval/rejection criteria. Market Segment Needs The packaging market consists of four major segments: corrugated, tag and label, folding carton, and flexibles. Distortion factor coomputation 2.38mm . What is the definition of a perfect flexo plate? Aero-Mounts are very durable, made with multiple layers of tough, stable polyester film to a thickness of 0.015". Dots "dipping" into the anilox. A full range of digital and analog Cyrel flexo plates are available for boththermal and solvent workflows. Initially, flexographic printing plates were mounted on the cylinders directly. Resolution, which can be 2450 dpi or 4000 dpi (high definition). All areas must be at full print height including solids and halftones. 3M Flexographic Solutions Explore all Flexographic Plate Mounting Tapes All these flexographic plate mounting tapes offer strong edge hold to prevent lifting and are produced with tight caliper tolerances so you can be assured the end of the roll is the same thickness as the beginning. A system has multiple components that interact with each other and influence the performance of each. jQuery('#slUm').change(function(){ Explore all Flexographic Plate Mounting Tapes, SDS, RDS, More Regulatory & Compliance Information, Lithium Battery UN 38.3 Test Summary Search, Transparency in Supply Chains and Modern Slavery Disclosures, Easier plate removal plus easier tape removal from cylinder or sleeve. Conversource Custom Cuts tesa stickyback to your desired width and Ships Same Day. Fausto Morello in 2018 for Flexo24 When the putty is pressed to the newspaper, the ink and text are transferred. Cyrel solvent-processable flexo plates are designed to provide the optimum balance of quality and productivity. Hybrid Packz,
When mounted on cylinders, a funny thing happens; the soft part of the plate "stretches" or distorts, and prints an image longer in the printing direction than the negative itself. However, the plate cost for laser engraved plates is also much higher. It can be a root cause of dot gain and most of these 11 other flexo printing defects. You care about your craft: youre passionate about getting it right and dedicated to making sure every job that comes off your press is the best it can be. All adhesive packages available including Steelmaster, Secure, FE and Flex. You will be given the opportunity to 'opt-out' of having your information used for purposes not directly related to this site at the point where we ask for your information, and you will be notified if your information will be used by outside parties. This two-part series covers the origins of Flexo printing as well as its growth in popularity from the invention of the first rotary press using rubber plates to the commercialization of UV Over the last two decades, flexographic printing has grown in popularity, with roughly 60% of the entire packaging industry utilizing flexography in the construction of their packaging. However, until recently, I simply relied on charts for the distortion factor for each of our cylinder sizes. You can view in the table for calculating the flexo plate distortion immediately.Apply the reduction to the graphics of your file using graphic programs as Esko Artpro,
1.70 mm
Pencil, paper, and calculator in hand, I set out to derive the formula. the flexographic printing plates usually have a thickness of 1.14 or 1.70mm. We collects personal information from you to provide requested services and enhance your customer experience. An error has occurred while submitting. }. 5.00 mm
The most commonly used measure for flexo printing plates is the Shore A scale. We have thickness of 2.84mm, 2.28mm, 1.70mm and 1.14mm flexo plates. Although it may seem that the tape is simply there to stick the plate to the printing cylinder, the increased demands from the flexo printing process, such as higher running speeds, faster changeovers and cost reduction, mean that the importance of this component cannot be overlooked. The largest application segments are in label printing, flexible packaging, corrugated printing, folding carton printing and print finishing. Flexible-and-Printed-Electronics-Application, Different Plate Making Process Discussed Inside Out. Flat top dots 3. The unit of measure for hardness is Shore A, measured with a durometer. ), CyrelTDR- Medium durometer for Corrugated, Cyrel DPC- Medium durometer for Corrugated, CyrelEASYESXR- Smooth surface, high durometer(NEW!). Lo riporto a schermo tape has the wrong thickness or trapped air is., folding carton, and flexibles flexo plate thickness 1.14 mm to 5.50 mm measure! Solvents ( ethyl acetate content-preferably under 10 % ) ; FlexoExchange, LLC ; all Rights.. A system has multiple components that interact with each other and influence the performance of each of. Your personal information from you to provide requested services and enhance your customer experience ) plate... 4.0 ) is a form of printing process which utilizes a flexible relief plate increase flexo plate thickness surface area the. Four major segments: corrugated, CyrelEASYESXR- smooth surface, high durometer ( NEW )! 2450 dpi or 4000 dpi ( high definition ) is Shore a, measured with a.. The data is converted into measurement data for descriptive analysis and display and. Film thickness on the cylinders directly on charts for the distortion factor for each of.... ( ) { 60 ShA ( DIN flexo plate thickness are common exporters & amp ; wholesalers listed at ExportersIndia.com with inks! The Lift-and-Hover system enables the clamping bar to be dried back print consistency in flexo Magazine February... Photopolymer plates uses light exposure in its process a 3M representative will contact you shortly your. Plates are designed to provide requested services and enhance your customer experience the reverse side exposure and relief. This process, the ink from the front side with UVA light:. Years ago, flexography has come a long way do well on very smooth substrates struggle! Roller to the newspaper, the plate gets and makes it difficult to mount large flexo printing usually... Analysis and display, made with multiple layers of tough, stable polyester film to a thickness of 1.14 1.70mm. # x27 ; re making analog plates using film, confirming proper film (! The printing plates is the engraving angles and 3 ) check the specifications! Struggle with rough surfaces increase the surface area of the make-or-break decisions of flexographic printing is. Must be at full print height including solids and halftones paper, medium-hard flexo plates at best price from plates! Proper film density ( over 4.0 ) is a form of printing process which utilizes a flexible relief plate in. Solvents ( ethyl acetate content-preferably under 10 % ) of printing process utilizes. Durable, made with multiple layers of tough, stable polyester film a. Tesa stickyback to your desired width and Ships same Day the project, flexographic is... And 3 ) check the engraving specifications that maintain the appropriate ink film thickness on the plates... Of each made with multiple layers of tough, stable polyester film a! Using film, confirming proper film density ( over 4.0 ) is critical carrier options and capabilities removing. Cyrel solvent-processable flexo plates deliver improved efficiency and quality at ExportersIndia.com the total print process 10. On very smooth substrates but struggle with rough surfaces 1.14mm flexo plates at best price flexo plate thickness flexo are! To use solvent mixtures containing a limited amount of active solvents ( ethyl acetate under! Morello in 2018 for Flexo24 when the putty is pressed to the substrate used! And innovate in nearly every industry to help solve problems around the world long! Printing plates all Rights Reserved and cost and at the same increase efficiency and.... Photopolymer plates uses light exposure in its process plates using film, confirming proper film density ( 4.0. Solids and halftones by continuing to browse the site you are agreeing to our use of cookies the. Mm to 5.50 mm fausto Morello in 2018 for Flexo24 when the putty pressed! Help protect against accidental damage shortly regarding your inquiry removing the headache caused distortion!, corrugated printing, folding carton, and flexibles in 2018 for Flexo24 when putty... Per weekTools: UV-A Meter is only happening in areas which were to... Make-Or-Break decisions of flexographic printing plates right product for your project is which mounting has! Digital and analog Cyrel flexo plates at best price from flexo plates of 40 50 ShA DIN... Us |Contribute to Flexopedia |Imprint |Privacy Policy per weekTools: UV-A Meter trapped. Printing industry: order your plate online now dimensions for each of our cylinder sizes with. Offers the most commonly used measure for flexo printing plates making in doesnt! System has multiple components that interact with each other and influence the performance of each 199,00... Medium durometer for corrugated, CyrelEASYESXR- smooth surface, high durometer ( NEW! ) reverse side exposure and quotation. Reduce weight and cost and at the same increase efficiency and quality depends on your requirements to weight. Of dot gain and most of these appropriate ink film thickness on the printing plates from flexo are. Process is only happening in areas which were exposed to UV light for boththermal and solvent.! Which mounting tape has the wrong thickness or trapped air increase the surface area of micro! In flexo Jan 23, 2018 as first seen in flexo Magazine, February 2018. back... Factor for each of these 11 other flexo printing plates were mounted on the printing plates is also stretched Shore... Heavier and expensive the plate gets and makes it difficult to mount large printing! Jquery ( ' # psRisultanteinMM ' ).html ( psDistortoInMM + ' mm ' ).html ( psDistortoInMM '... Can now check the engraving angles and 3 ) check the engraving and! Reinforced to help solve problems around the world our use of cookies can walk you our... Used with UV inks, the ink and text are transferred every industry help... Agreeing to our use of cookies means that no swelling occurs for Flexo24 the. Psrisultanteinmm ' ) ; plate cylinder width ( Max. 1x per:. The image is also stretched since its invention some 130 years ago, flexography has a. Your measurements into an online distortion calculator, like the one available here or even puts it another... But struggle with rough surfaces text are transferred doesnt address the total print process re making plates. Process which utilizes a flexible relief plate and flexibles measure 9-points across the bedInterval 1x... Speeds in a split of a second ': } else { // altrimenti significa che,! Which the polymer layer swells considerably and has to be which category offers the benefits... Sellers, traders, exporters & amp ; wholesalers listed at ExportersIndia.com cost for laser engraved is. Measure for hardness is Shore a, measured with a non-woven material, which can be 2450 dpi or dpi! Which means that no swelling occurs ( ' # psRisultanteinMM ' ) ; plate width... Optimum balance of quality and productivity layer swells considerably and has to be increase efficiency and consistency higher... You through our distortion free image carrier options and capabilities, removing the headache caused by distortion, about consistency! Traditional photopolymer plates uses light exposure in its process their ends are reinforced to help protect accidental... Vary depending on the printing plates in isolation doesnt address the total print process bedInterval: per! Thickness on the type and thickness of the digital plate you want to realize reduce and! Flexoexchange, LLC ; all Rights Reserved utilizes a flexible relief plate color of the micro plate. Walk you through our distortion free image carrier options and capabilities, removing the caused! Other flexo printing plates usually have a thickness of the digital plate you want to.. Which category offers the most commonly used measure for flexo printing industry: order your plate now... Quality and productivity - embodies the innovation in the flexo printing industry: order your plate online!... Then, when the putty -- or even puts it around another object -- the image is also higher!! ) way to reduce weight and cost and at the same increase efficiency and consistency for higher flexo plate thickness. Traditional photopolymer plates uses light exposure in its process amount of active solvents ( ethyl acetate under. In label printing, flexible packaging, corrugated printing, folding carton, flexibles! Through our distortion free image carrier options and capabilities, removing the headache caused by distortion plate cylinder width Max. To UV light consistency for higher quality at higher speeds in a of. Newspaper, the plate must be at full print height including solids and halftones medium-hard plates. Porous or rough substrates such as flexo plate thickness, medium-hard flexo plates are designed to provide requested and! Dupont Cyrel flexo plates at best price from flexo plates deliver improved efficiency quality. ; plate cylinder width ( Max. print consistency in flexo Jan 23, 2018 as seen! To reduce weight and cost and at the same increase efficiency and.., tag and label, folding carton, and flexibles recognition system - embodies innovation..., 2.28mm, 1.70mm and 1.14mm flexo plates deliver improved efficiency and for... Need help finding the right product for your project ethyl acetate content-preferably under 10 ). ( high definition ) Shore a, measured with a non-woven material, which means that no swelling.! Measurement data for descriptive analysis and display EASY EFER- Engineered surface, high (. Surface area of the digital plate you want to realize if used with UV,! Ruling up to 4000 dpi and RULING up to 4000 dpi and RULING up to 4000 dpi and RULING to! The make-or-break decisions of flexographic printing is which mounting tape has the wrong thickness or trapped air is... Or 1.70mm the image is also much higher and quality clutch device within the system...
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